2005 Pontiac Grand Prix GXP LS4 DoD 4T65E TAPShift powertrain swap into a Pontiac Fiero
The oil dipstick
tube was long enough that I was able to rebend it so it could be repositioned to
be fastened to the back of the cylinder head -- thus giving easier access to it
once installed in the Fiero...
The oil filter was
hitting the cradle so modifications had to be made to the cradle in that area...
Not pictured is the
plate I welded across the bottom of the cradle in this area in order to box it
in and reinforce it. I was concerned about not doing this because I felt without
the boxing the cradle would have been weak in this area.
As seen in one of the test fit pictures, during the test fit the oil pan was resting on the cradle -- so that had to be corrected...
In doing this, it
created a problem where the control arm would have hit the now boxed area if the
suspension would have bottomed out so I did have to modify the control arm in
the area of the bushing slightly (not pictured); but it wasn't a big deal.
The only other area that required notching was on the left side where the transmission side cover had a boss on it that would have contacted the cradle. So I corrected it by notching this area out of the cradle and then filled in the hole by welding in some metal...
No control arm
modifications were required on this side after this was done because it wasn't
that big of a cut-out. Also notice in the above pic where some of the area where
the mount bolts to the cradle had to be ground away to clear the corner of the
transmission pan. Not pictured are about 3 other areas that required slight
massaging to clear the engine/transmission. Not a big deal, but again it had to
be done. Since the 88 cradles have less room, I assume more work will be
required to get this powerplant to fit in one of those cars but that was
Did the 2nd test fit
this time with the water pump housing installed; which revealed that I will have
to modify the water pump housing in the upper portions (top front idler pulley,
coolant fill cap locations) so it will work in the Fiero engine compartment. The
front upper idler pulley will hit the firewall when installed and the coolant
fill cap will interfere with the deck lid hinge. I don't have any pictures of
what I am going to do to modify this housing yet, but I will post some when the
modifications are done so you can see what I had to do.
I used a spot weld drilling tool kit and removed the dog bone mount bracket and battery tray from the chassis. I also clearanced the hinge support and installed a plate to support the modified deck lid hinge.
Even with these modifications, the stock assy drive mounting and belt routing will not clear the Fiero engine compartment/strut tower. The factory alternator placement on the LS4 will not work either:
Later I will show pictures of the solution I came up with for this dilemma.
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